Mekelamani Fabrications is an ISO 9001:2015 company involved in manufacturing carbon activated rotary kiln, Pressure vessels, Heat exchangers, Butterfly valve bodies, Earth moving equipment components, Robot risers, Storage Tanks, Electricity tanks Process Equipments , Static & Rotary Equipments as per ASME, ASTM, DIN, IS, TEMA, API 610 standards. We are an IBR (Indian Boilers Regulation) approved facility. We have great experience in exporting fabricated components to several countries including USA and SriLanka. We are manufacturing quality products confirming to various International codes like ASME, IS, TEMA, BS under the inspection of inspection agencies like IBR, IRS, NPOL and TUV.
Mekelamani Fabrications was founded in the year 1984 by Mr Namashivayam, who has more than 50 years of experience in the field of fabrication. We are located at 235-D Thadagam road, somayampalayam (PO),Coimbatore-641108, just about 19 kms from the Coimbatore International Airport. We are strategically located at Coimbatore, the industrial hub of South India and just hours away from the Cochin port, well suited for export shipments. We also have a marketing facility in the United States to oversee our export operations.
Mekelamani Fabrications has a team of qualified and experienced Engineers at all levels, thriving to produce best quality products at competitive price, along with on-time delivery.
| MACHINES | CAPACITY |
|---|---|
| **CNC Plate Cutting Machine** | 1. Messers Make Multitherm ECO 4000 x 16000 with no. of Alfa torch and Omniflow control to cut plates upto 400mm thickness. 2. Messers Make Multitherm ECO 4000 x 16000 with Hyperthermn Plasma cutting machine to cut SS plates upto 25mm thickness. 3. Bandsaw cutting machine capable to cutting Steel sections upto 200mm is available. |
| **Area with EOT** | 100,000 Square feet. |
| **Hydraulic Presses** | a. 1000 Ton capacity John Shaw & Sons, England make Hydraulic Press. b. 600 Ton capacity Riley bury, England make Hydraulic press. |
| **Heat-Treatment Furnaces** | a. 2M x 2M x 2M Gas/Oil fired furnace with Wesman Blower. b. 1M x 1M x 1M Gas/Oil fired furnace with Wesman Blower. |
| **Rolling Machines** | 1. 3000mm width x 50mm thick rolling capacity, with pre-pinching and cone formation. Himalaya make, fully hydraulic. T.E.E. Bombay make. |
| **Turning Machines** | 1. Vertical Turret Lathe (VTL) $\text{Ø}4200\text{mm}$ swing $\text{X}$ $2000\text{mm}$ height with DRO attachment. 2. Vertical Turret Lathe (VTL) $\text{Ø}2750\text{mm}$ swing $\text{X}$ $1000\text{mm}$ height. 3. Horizontal Boring machine - $100\text{mm}$ spindle dia, $1000\text{X}1100$ between centers. 4. Horizontal Turning Lathe - $\text{Ø}1750\text{X}2400\text{mm}$ swing $\text{X}$ $600\text{mm}$ gap in swing $\text{Ø}5200\text{X}600\text{mm}$ long. 5. Vertical Turret Lathe (VTL) $\text{Ø}2500\text{mm}$ swing $\text{X}$ $1000\text{mm}$ height. 6. Few smaller lathes. |
| **Shaping Machine** | 1. Shimato, Japan make - 24in stroke. |
| **Plano Milling Machine** | 1.2m x 2m x 4m plano milling machine (ancillary unit). |
| **Drilling** | 1.3 nos Radial drilling machines with drilling capacity up to $\text{Ø}60\text{mm}$ with DRO attachment. |
| **Welding Process** | 1. SMAW: We have 12 Tryodyne Generators. 2. GTAW: We have 2 MIG Welding Machines. |
| **Material & Dimensional Inspection** | We have fabrication shop of size $25\text{t} \times 160\text{t} \times 16\text{t}$ having length loading capacity of 20 tonnes. |
| **Visual & Dimensional Inspection** | 2 bays at all levels with calibrated measuring instruments. Dye-penetrant and Ultrasonic NDT for weld joints is available. Radio-graphic testing (RT) done with 3rd party. |
| **Hydrostatic test** | $100\%$ hydrostatic test is carried out on finished equipment to check the leakages under hydraulic pressure as per the specification given in drawing. High Pressure Boosting pumps available up to 480 bar. |
| **Plasma Cutting** | Air Plasma Capacity of cutting up to $50\text{mm}$ thickness. |
| **Power Generation** | We have two diesel generators totalling $375\text{kVA}$ power generation, to power up the factory in-case of a power-shutdown. |
| **Grit-blasting and Painting** | We have 2 full-fledged grit-blasting and painting booths of over $3000\text{SQ.FT.}$ We have Graco Airless Spray painting system to speed-up the painting process. |
